Mining Terms and Methodologies – Part-II
·
Properties
of Indian Coal
n Limited Resources of Coking Coal
n High Ash and Low Calorific Value
thermal coal
n Low Sulphur (less than 0.5%) and low
phosphorous (less than 0.2%)
n High ash fusion temperature
n Inertinite and liptinite rich
combustion friendly coal
·
First
Non-coking coal washery of CIL is Piparwar Washery under CCL having capacity of 6.50 MT/year.
·
Kargali
Washery is the oldest washery of Coal India formed in 1958.
·
Out
of 29 states, coal field areas have been spread in 14 states. CIL operates in 8
states.
·
Mining
Methods and configuration of HEMM used
n Shovel + Dumper – Can work in steep
gradient upto 1 in 5
Multi seam extraction
n Surface Miner – Can work in steep gradient upto 1 in 10
and flatter
Suitable
for coal having compressive strength below 250
kg/CM2
n Bucket Wheel Excavator – Used for
lignite extraction
Suitable for coal having compressive strength
upto 100 kg/CM2
n Dragline -- Used for gradient flatter than 1 in 6
Not
suitable for hilly geographic area
n LHD (Load Haul Dumper) – Capacity –
2 to 2.7 Cum
Production – 150 – 200 Tonne/Day
Used
for seam of 1 in 6 gradient with 2 m to 4 m
thickness.
n SDL (Side Discharge Loader) – Capacity – 1.0 Cum
Production
– 120 Tonne/Day
Used
for seam of 1 in 5 gradient of 2m to 3.5 m thichness.
n Mechanized Drivage Machines – Rate
of Drivage – 6m/Day
Production
– 150 T/Day
Seam
Thickness – 2m to 4 m
n Continuous Miner – Rate of drivage –
50m/day
Production – 1500T/day
For seam 1 in 5 gradient & 3m to 4 m
thichness.
n Mechanized Roof Bolting – Bolting
Capacity – 240 bolts/day
Suitable for seam of 1 in 5 & 2m to 5m thichness.
·
CHP/CPP(Coal
Handling Plant/Coal Preparation Plant)
n Objective of CHP/CPP
--
To supply the processed coal to bunkers for boiler operation.
--
To stack the coal to coal yard.
n Apparatus used in CHP
--
Wagon Tippler
--
Hopper
--
Feeder
--
Conveyor Belt
--
Idler
--
Surge Hopper
--
Vibrating Screen
--
Crushers
--
Tripper Trolley
--
Magnetic Seperator
n Operational Cycle of CHP/CPP
-
Bunkering
-
Stacking
-
Reclaiming
Three stage crushing system is used
in CHP/CPP
Stage 1 -- DRCR(Double Roll Crusher Room)- Coal of 600mm
size are crushed into 250mm size
Stage 2 -- RBCR(Rotary Breaker Crusher Room) – Coal of 250mm
size are crushed into 80mm size
Stage 3 -- Impact Crusher – Coal of 80mm size are crushed
into 20-25mm size
·
Explosives
used in Coal Mines are classified into three categories
P1 P3 P5
Powergel P-101 Powergel P-301 Powergel P-501
Indocoal-1 Indocoal-3 Indocoal-5
Godyne Permadyne Pentadyne
Solarcoal-1 Solarcoal-3 Solarcoal-5
·
In
underground mines percentage of carbon dioxide must not be greater than 0.5%
and percentage of oxygen must be greater than 19% for ideal working conditions.
h * Percentage of ash, moisture and other volatile contents in coal is anatomized through Proximate Analysis and percentage of hydrogen, Nitrogen, Oxygen, Sulphur etc is anatomized through Ultimate Analysis.
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